What are the basic methods of winding machine maintenance


The fault horn type winding machine classification of t […]

The fault horn type winding machine classification of the winding machine is nothing more than: electrical, mechanical, transmission, pneumatic, if any, among which the electrical part is divided into strong and weak current, and the manufacturer of the winding machine generally focuses on the design of its numerical control system, In use and maintenance, it is considered to give an alarm to vulnerable and fault-prone parts. After the alarm circuit works, on the one hand, it will give out sound and light alarm information on the display or operation panel, and on the other hand it will issue protective instructions. Power off the system or stop working to ensure safety and prevent the expansion of faults. Porter Automation Network is mainly engaged in various winding machines, pin insertion machines, riveting machines, etc., providing various automation products for China and Southeast Asia. Under normal circumstances, the whole machine error caused by instantaneous failure of the winding machine can be cleared by hardware reset or switch system power supply in turn.

DM0702-Th Tight Cone To Cone Winding Machine

If the working storage area of ​​the system is unstable due to voltage, unplugging the circuit board or undervoltage of the rectifier switching power supply will cause confusion , The system must be initialized and cleared. Before clearing, you should pay attention to the current data backup record. If the fault cannot be eliminated after resetting and initializing, perform hardware replacement diagnosis. Compiling a reasonable program and running it successfully is the basis for determining the integrity of the whole machine system. Incorrect setting of some winding parameters may cause the system to malfunction or a function is invalid, and sometimes the shutdown is caused by user program errors. You can use the preparation of a test run program to check and correct the errors of the user program to ensure its normal operation. The adjustment of adjustable components such as winding tension, screen voltage, and starting position of the cable rack is a simple but effective method in maintenance.


By adjusting the adjustable parts, some innocuous faults can be corrected. For example, if a certain company repairs a winding machine that has been used for many years, the system display screen is dim, and it is normal after adjusting the screen power supply voltage.In the maintenance of the winding machine, replace the suspected faulty parts with good spare parts. After the maintenance personnel have basically judged the cause of the fault, this method can be used to quickly diagnose the fault range, and the winding machine can be quickly put into normal operation, and then the damaged Parts are returned for repair, which is currently the most common troubleshooting method. For some very strange faults, if you can't find the cause by using the exclusion and replacement method, you often need to start with the surrounding environment. The environment is generally divided into two types, power and space. The power supply can be improved by using a regulated isolated power supply to improve the fluctuations from the power supply.


For some high-frequency interference from the power supply, capacitor filtering can be used. These preventive measures can be used to reduce the faults caused by the power supply, increase and check whether the grounding is good It is also very necessary. There are many reasons for space interference, such as dust, gas, etc., foundation floating, vibration, etc., space radiation interference, etc., etc., which require experienced maintenance technicians and professional equipment to detect and maintain. According to the actual work of the winding machine and past fault records, accidental faults caused by the design or production process defects of the winding machine can be found, which can be solved by continuously modifying and improving the system software or hardware. These modifications are continuously provided to the maintenance personnel of (Shanghai Longben Winding Equipment Company in the form of maintenance information. Through these customer feedbacks, the company can use this as a basis for troubleshooting, and correct and completely eradicate the fault. Reasonable user feedback is also a powerful help for our company's continuous improvement.

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